Packaged Plant Rooms

What is a packaged plant room?

A packaged plant room is a pre-assembled building or containerised module that houses essential heating, hot water, and energy generation equipment.

These units are manufactured, wired, and tested off-site before being delivered to site as an instant solution ready for immediate connection to your existing services.

• Steam or hot water boilers
• Industrial burners and control systems
• Pumps, valves, and heat exchangers
• Gas boosters and control panels
• Fuel management and safety systems
• Electrical, lighting, and ventilation infrastructure

Dunphy’s packaged solutions are engineered for performance, compliance, and long-term reliability tailored to each client’s load profile and energy strategy.

Benefits of using a prefabricated package plant room

All core components are manufactured in-house, including:

• Axial air flow burners
• BG01-compliant control panels
• Sequencing systems
• Hotwells
• Gas boosters
• Fuel pumps
• Industrial gas burners 

We also produce all necessary technical documentation, such as FDS reports, DSEAR analyses, and SIL assessments.

Once on site, the plant room is quickly reconnected and commissioned by our experienced mechanical and electrical engineers, minimising downtime and disruption, essentially they’re plug in and play.

Do I need a packaged plant room?

Packaged plant rooms are used across a diverse range of industries including:

• Hospitals and healthcare facilities – for consistent heating, hot water, and sterilisation systems

• Schools, colleges, and universities – offering scalable, centralised energy solutions for multiple buildings

• Manufacturing and industrial plants – ensuring reliable process heating and energy management

• Food processing facilities – where hygiene and temperature control are critical

• Pharmaceutical and chemical sites – requiring strict compliance and safe energy infrastructure

• Data centres – supporting cooling systems and backup power integration

• Commercial developments and office buildings – reducing installation time and on-site disruption

• Leisure centres and hotels – maintaining hot water and heating for large-scale use

• Large residential developments – providing a compact energy solution with minimal visual impact

Our package plant rooms deliver significant advantages, including:

Tailor-made solutions
Our in-house design engineering teams and full manufacturing facilities allow us to create bespoke solutions to match your unique requirements.

Highly flexible
Off-site construction reduces project risk and site disruption, allowing rapid delivery of packaged plant rooms across the UK and internationally.

Unlimited scalability
There are no limitations on the size or complexity of your solution. Our manufacturing facilities are equipped to handle projects of any scale.

Comprehensive reporting
We provide full Functional Design Specifications (FDS), DSEAR analyses, and SIL assessments, ensuring compliance and transparency throughout the project.

High degree of safety
Dunphy is ISO 45001 certified, Safe Contractor approved, Achilles UVDB approved with a strong focus on health and safety in every stage of production and installation.

Proven track record
As pioneers in off-site manufactured solutions, we were first to market with these systems and have 15 years of experience delivering high-quality results.

Difference between pre packaged and prefabricated plant rooms?

A pre packed plant room is partially assembled off-site, with equipment mounted and pre-piped on skids or frames but still requiring significant installation, interconnection, and commissioning work on site. In contrast, a prefabricated plant room is a fully built, self-contained unit complete with structure, equipment, internal pipework, wiring, and controls, manufactured and tested off-site and then delivered ready for quick plug and play connection, minimising site work and disruption.

We take a holistic approach to modular plant room projects, ensuring every aspect is carefully planned and executed to meet your requirements and timelines. With dedicated teams at every stage, you have access to our expert staff throughout the process, from initial design to final commissioning.

Our services include:

Design and Manufacture
All key energy centre components, such as axial airflow burners, sequencing control systems, BG01-compliant control panels, hotwells, gas boosters, and fuel pumps, are designed and built in-house to ensure quality and compatibility.

Compliance and Reporting
We prepare all necessary Functional Design Specifications (FDS), DSEAR analyses, and SIL assessments for your project.

On-Site Commissioning
Once delivered, the modular plant room is rapidly reconnected and commissioned by our experienced mechanical and electrical engineers, ensuring seamless integration into your operations.