Gas Boosters

UK-manufactured gas boosters for industrial, commercial and energy applications

Dunphy designs and manufactures gas boosters in the UK to provide a robust, reliable and compliant solution to low gas pressure challenges across industrial and commercial environments.

Our gas booster systems support stable combustion, operational efficiency and safety where pressure consistency is critical.

Why choose Dunphy for your gas booster?

Dunphy designs and manufactures high-performance gas booster systems to ensure reliable gas pressure and flow for industrial boilers, burners and energy systems. Each booster set is engineered to match the specific requirements of your installation, with options for natural gas, biogas and specialist applications.

Built with robust components and supported by Dunphy’s combustion engineering expertise, our gas boosters deliver stable pressure, improved system efficiency and dependable long-term operation.

What is a gas booster?

A gas booster is a mechanical system designed to increase and stabilise gas pressure where the incoming supply is insufficient for combustion equipment or industrial processes. Gas boosters are commonly used with boilers, burners and CHP systems to maintain consistent gas flow and pressure.

By boosting and regulating supply pressure, these systems help ensure safe operation, optimal combustion performance and reliable energy delivery across a wide range of commercial and industrial applications.

Natural gas boosters

Natural gas boosters are used where mains supply pressure is insufficient for industrial boilers, burners or other gas‑fired equipment. Typical applications include combustion systems requiring stable pressure and reliable flow.

Standard systems can deliver pressure lifts of up to 82 mbar and volumes up to 1,300 m³/hr. Due to the properties of natural gas, system design is relatively straightforward, with components typically manufactured from mild steel.

Biogas boosters

Biogas boosters are designed to manage lower‑density and potentially corrosive gases. Biogas systems often require higher volume delivery to achieve equivalent energy output.

Our biogas boosters are engineered with appropriate material selection, including stainless steel construction and optional protective coatings, to ensure durability when handling gases containing hydrogen sulphide or siloxanes. Applications commonly include CHP, waste‑to‑energy and anaerobic digestion systems.

Compliance, safety and standards

Our gas boosters are designed and manufactured in accordance with relevant UK standards and guidance, including:

  • BS 8487 – Gas boosters operating below 150 mbar
  • IGEM/UP/2 – Installation and safety guidance for industrial and commercial gas systems

Manufacturing and testing are carried out under ISO 9001 quality management systems, with safety and compliance embedded throughout design and delivery.

Key features and options

  • Cast iron construction for high safety margins
  • High‑efficiency backward‑bladed fan design
  • ATEX‑certified options available
  • Variable speed drives for reduced energy use and noise
  • Soft start capability
  • Bypass loop arrangements for low‑flow applications
  • SCADA and BMS integration
  • Acoustic attenuation options
  • Horizontal and vertical arrangements
  • Options for corrosive gases including biogas

When are gas boosters required?

Gas boosters are typically required when:

  • Incoming gas pressure is too low for industrial boilers or burners
  • Pressure drops occur due to long pipe runs or peak demand
  • Biogas systems require higher volume delivery
  • Process or testing applications demand controlled pressure stability

In these situations, gas boosters ensure consistent supply, improved efficiency and safe operation.

High‑pressure gas booster pumps (specialist applications)

High‑pressure gas booster pumps are used where gas must be delivered at pressures above standard combustion system requirements. These applications are typically industrial or process‑driven rather than building services‑led.

High‑pressure gas boosters are commonly specified for:

  • Industrial process gas supply
  • Pressure testing and commissioning
  • Specialist manufacturing and research applications

Selection is governed by pressure requirements, gas type, duty cycle, safety controls and compliance considerations.

Performance capability

As standard, Dunphy gas booster systems can be configured with one to three booster units delivering pressure lifts up to 82 mbar and volumes up to 1,300 m³/hr.

Where higher pressure or volume is required, bespoke engineered solutions are available.

Gas boosters – FAQs

What is a gas booster set?

A gas booster set is the complete system incorporating one or more boosters with controls, regulators and safety components. Gas boosters are the individual pressure‑boosting units.

How do gas boosters work?

Gas boosters mechanically compress low‑pressure gas and deliver it at a controlled higher pressure, ensuring stable supply for combustion or process use.

What regulations apply to gas boosters in the UK?

Gas booster installations are governed by IGEM/UP/2 guidance and BS 8487, which define safety, installation and maintenance requirements.

How often should gas boosters be serviced?

Service intervals typically fall between six and twelve months, depending on application and manufacturer guidance.

Who can install or maintain a gas booster?

Installation and maintenance must be carried out by suitably qualified engineers experienced in industrial gas systems and UK standards.

Speak to Dunphy about gas boosters

If you require a gas booster solution for natural gas, biogas or specialist high‑pressure applications, Dunphy’s engineering team can support specification, design and compliance. Contact Dunphy below to discuss your gas booster requirements.

Certifications

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